It all started with the first step.
In 2002, our foundry began machining parts at the request of our customers, a practice that continues today. Three years after the company's founding, Prototype aluminum die casting parts began cutting tools from pattern boards using Computer Numerically Controlled (CNC) equipment. Due to this transition, our company was able to achieve higher CNC machining speeds than it had been able to achieve previously. Today, we are able to produce a large number of designs at the same time thanks to our ten CNC machines in our facility. We are able to perform 5-axis operations on a bed that measures 60 inches by 120 inches as a result of the technology we have in place. By producing tools that are faster, less expensive, and more accurate than our competitors, we have cemented ourselves as the industry's premier manufacturer.
Machinist with a lot of experience
No matter how complex your design is, our experienced machinists and engineering experts at our metal die zinc die casting aluminum foundry are capable of turning it into a tangible reality. They can also machine products such as stock hogouts and post-machining castings to extremely tight tolerances. It is possible for us to compete with the best in the industry because we have the capability to machine parts from any alloy, with complex geometries, and with fewer restrictions than most die casting mould processes typically produce. Because of our advanced technology and high precision, we are able to produce cutting-edge parts and components for industry leaders such as Lockheed Martin and other aerospace companies. Dedicated and innovative aerospace company, we are proud to be their partners in the missions of global security, research and development, design integration, as well environmental and social sustainability, which they carry out around the world.
Machining for the Aeronautical and Space Transportation Industries
The extreme tight tolerances and hard metals required for aerospace machining distinguish it from other CNC machining operations. When selecting materials for this process, weight, temperature resistance, and durability are all important considerations to take into account. An additional advantage of our equipment is that it enables us to meet the following specifications for aerospace parts and components:
diameters of up to 50, lengths of up to 60, widths of up to 40, heights of up to 32, maximum weight of 100 lbs, flatness to.000002 diameter, roundness to.00005 diameter, flatness to.000002 diameter, roundness to.00005 diameter, flatness to.000002 diameter, roundness to.00005 diameter, flatness to.000002 diameter, roundness to.00005 diameter, flatness to.000002 diameter, roundness to.00005
Cylindricity of.0001 materials made of any alloy, including lightweight aluminum, and 5-axis capability to produce complex contouring and design precise aerospace structures are among the features of this machine. producing high-volume prototypes that will lead to high-volume production runs producing high-volume prototypes that will lead to high-volume production runs
A wide range of industries, including aerospace technology, benefit from our ability to apply our capabilities and design services. In the provision of world-renowned parts and components, our facility and experienced professionals play a critical role in supporting the mission and values of global leaders such as Lockheed Martin and other aerospace and defense companies. Designing and manufacturing custom aircraft components and spare parts in collaboration with clients is what our machinists do. With our meticulous attention to detail, precision, and expertise, we ensure that every component is crafted to an unrivaled level of excellence.
There are some differences between the processes of rubber plaster mold casting and rapid investment casting.
Tool and part prototyping is a complex process that requires extreme precision and should only be carried out by professionals who have received specialized training and experience. We at Prototype die casting company will take your most complex designs and turn them into a reality when you collaborate with us. They will also provide recommendations for design modifications if these are required. In the die zinc alloy die casting factory products process, there are several methods available, each with its own set of advantages in terms of speed, wall thickness, complex geometry, and a variety of other physical characteristics. Rubber plaster molding and rapid investment casting processes will be discussed in this section, along with their respective advantages, so that you can determine which method is most appropriate for your requirements.
Rubber plaster molding is the best choice when it comes to creating prototype molds for low-volume manufacturing. Parts made of aluminum and magnesium are the best candidates for this process, which has a typical production time of 2-5 weeks. Rubber plaster molding makes it easier to make design modifications to the part's geometry if that is what is required. It also allows for the duplication of physical characteristics such as appearance and physical features.
This method is most effective for meeting production demands of up to 250 units per year or less.
The ability to replicate the original tooling surface finish, the ability to draft 0 to 1 degree, and the ability to support designs with thin walls and complex geometry modifications are just a few of the advantages.
A significant amount of money is invested in a short period of timeCasting is a technique that can be used in large-scale production to produce a variety of products.
is best suited for tooling made of aluminum, magnesium, zinc, and stainless steel, and it can be completed in as little as 2 days, depending on the complexity of the part being produced. It is frequently used for a variety of applications, including complex geometries and thin wall sections, among others.
It enables us to produce up to 5,000 units per year in a short period of time. Productivity gains are realized through the ability to produce intricate and complex geometries in a short amount of time, as well as thin wall thickness capabilities that range from 0.25 to 0.50 mm.
